Northrop Grumman - Defining the Future

 

 
1-877-445-BUSH
 
 

Press Release
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Day One | DayTwo | Day Three | Day Four | Credits

Day Two- February 14, 2009

Stores Conveyor System

CVN 77 Sea Trials

It is “the next morning” after a very busy day of activities and about 75 trips up and down stairs and ladders and through winding hallways of the ship. It is also after our first night spent sleeping in the upper bunk of my assigned crew space and navigating unfamiliar hallways and ladders to my assigned crew “head” (or water closet and showering facilities – mine is three hallways and one ladder down away!) My berthing is level “O3” which is three levels “over” the main hangar deck. The “main deck” hangar is the covered area three levels underneath the flight deck. When the air wing is onboard, the aircraft are stored down here. It is where most gear is loaded into and then moved from.

During sea trials, the hangar deck is the “main street” of the ship – where we meet up with other sea trial teams, where crew units meet for physical training or stand-up meetings, the place where I can get to anywhere from anywhere on the ship – especially that first day when I get lost and have to reorient to get to where I am going.

The outline of several square hatches of different sizes are painted on the floor. One of the hatches has been removed, and safety pylons connected to a safety chain encircle one hole in the deck, and I can see a crewmember with a walkie-talkie standing in a hole in the deck, with the floor of the main deck about shoulder high. Standing nearby are three NAVSEA inspectors learning about the stores conveyor system that MM1 Dawn Fortenberry is demonstrating for them.

“We’re looking at how the equipment handles, testing the safety features and the equipment operation,” says Donald “Keith” Andrews, an inspector for SupShip Newport News. “We are also seeing if the crew is following the procedures outlined for operation. We want to be sure the crew has the equipment they need and know how to use it properly.”

“There are two stores conveyors – one goes from the main deck to the seventh deck (below the hangar deck) and the other one goes down to the sixth deck,” says NAVSEA representative Bryan Plunkett. “They are designed to not crush the stores boxes, to travel at variable speed and to deliver materiel from hangar deck level to the open door level it is programmed to go to – used to move incoming supplies to decks below.” This is a case where the automated equipment is replacing a transition that used to be done all by hand, through hallways and down ladders. – Margaret Mitchell-Jones

Dropping bombs

CVN 77 Sea Trials

What has 64 doors, can carry up to 10,500 pounds at 100 feet per minute and goes from seventh deck to hangar bay? Bush’s newly designed weapons elevators. Aviation Ordinance Chief Corey Grojean and Mark Culp of the CVN 77 Carrier Construction Dept. (X05) took me down to the “bomb room,” as I like to call it, and showed me how bombs, missiles and various other weapons are carried to the upper levels to be placed on the ship’s airplanes. “This is a brand-new system, totally hydraulic,” Grojean says. Culp adds, “The system is operated by touch screen, no more buttons or levers. This is fancy stuff here.” – Lauren Green

“Will you interview us?”

Photo of Mike Rivera Photo of Kevin Jones

As I was interviewing Corey Grojean and Mark Culp about the ship’s weapons elevators, two bright-eyed young men sporting green fatigue uniforms stopped me and asked, “Will you interview us?” Sure, why not? Besides, I was dying to ask what the difference was between the green and the blue fatigue uniforms. Mike Rivera and Kevin Jones are military policemen; for both, it’s their first time to sea. “This is the first time we finally get to get away from the shipyard and the Navy base,” Jones says. “I’m planning on re-enlisting because I’m excited and ready to protect our country and the world.” Rivera later explains to me that the blue uniforms are a working uniform for selected rates. “Green is for the Navy police, like me,” he says. “I hope to wear the blue suit someday; that’s where I want to be.” – Lauren Green

“Dentists are crewmembers, too”

Photo of Lt. Gershon

Lt. Gershon has been with the crew of USS George H.W. Bush for the past six months. Dr. Gershon has been in the Navy for three years, and this is her first afloat tour. After graduating from college, she attended dental school in Nebraska, courtesy of the U.S. Navy. Dr. Gershon is going to relieve Lt. Stanchak as general officer when Lt. Stanchak completes her tour with the Navy, in June 2009, after which she plans to enter orthodontist school.

“We have a captain and three lieutenants who are dentists, a hygienist and about eleven dental technicians onboard,” Dr. Gershon says. “When deployed, there is also an oral surgeon onboard, and the air wing brings a flight surgeon with them. In the dental area, there are four exam rooms, an X-ray room equipped to take digital panoramic X-rays, some offices, a records room and supply room.

“We have a dental record for every crew member – that’s over 3,000 records,” she continues. “And we get at least a thousand more when the air wing moves aboard. We can do anything out of this dentist office that you can do at your dentist office – exams, X-rays, preventative maintenance, extractions, drill and fill cavities and even start root canals. We have a lab onboard that can process castings and porcelain for crowns.”

Last week there was a broken jaw onboard, and the dental office was able to stabilize the jaw and send the patient to the hospital, since the ship was in port,” she said.

CVN 77 Sea Trials

The dentists onboard see about 25 patients a day for exams (every crewmember is required to have an annual dental exam), and they schedule dental appointments every hour on the hour. “People are always surprised at the amount of dental and medical capability we have onboard,” Dr. Gershon says. “This is my first ship and my first deployment, and I’m very excited to be a member of this crew. As a doctor, I enjoy having the opportunity to provide continuity of care – to have patients that we see regularly, so we can catch dental issues before they become big problems, to help our Navy crewmembers develop good dental habits.” While she has never been deployed before, she did hear that there may be opportunities to provide dental support to local communities they may visit on port calls. – Margaret Mitchell-Jones

Dessert, anyone?

Photo of Misty Fortunas

Another day means three more meals – four for some. Aboard the ship, four square meals are served: breakfast, lunch, dinner and “midrats,” or midnight rations. Main galley alone serves about 2,000 hungry sailors for each meal. That’s 5,000 pounds of beef per day, just for that galley. When the crew is full, there are galleys open that serve well over 5,000 crew members. HTFN (Home Maintenance Technician) Misty Fortunas is on Bush for her first cruise. “It tickled my tummy to feel the ship move for the first time,” she says. Misty backs up the galley’s cooks by serving food in the food lines. “I love my job,” she says. “I get to meet a lot of people and put smiles on their faces. I’m usually the one handing out desserts.” – Lauren Green

“People my age …”

Photo of Roy Watson

Master Shipbuilder Ray Watson is showing off some of his work: the No. 6 air conditioning unit near the stern of the ship. It intakes 3,300 gallons of chilled water per minute and utilizes a 2,000-gallon tank of refrigerant to cool just one of six zones aboard the ship. Watson worked as a fitter for more than 30 years before taking on the air conditioning installation job. “It’s a great feeling when someone can come in here and switch this and start it up for the first time and it runs,” he says. Ray says working on the A/C units was a great learning experience, especially for someone who worked in “the structural world” for so long. “People my age usually whine and cry about how it used to be in the past,” he says. “Well, I couldn’t do that because I didn’t know how it used to be. … It’s a really good thing for you, when you get to be 55, 60 years old, trying something new if you get the opportunity.” – Jim Roberts

“A totally different animal”

MM1 Dan Krys runs one of two Oxygen plants aboard USS George H.W. Bush, creating and storing up to 250 gallons of pure liquid oxygen – primarily for the pilots but also for medical use. Krys has also served on USS Tripoli and USS George Washington, but the Oxygen plant aboard Bush is new to him. (Charles Doeppe, the X42 general foreman who installed the plant, says, “This is just a totally different animal.”) Krys loves his job and the opportunity that the Navy has afforded him. “I wouldn’t do anything else,” he says. “I came into the Navy with just a high school education, and now they’ve got me doing stuff like this. If you would have told me that when I was 18, I would have said I’m probably not the person for that, but the schooling that I got in the Navy teaches me all kinds of stuff.”

The Maytag repairman

Photo of Scott Ahearn

Scott Ahearn of the Technology Development Dept. (E30) is checking the “hockey puck” makers – the machines used to compress plastic refuse into easy-to-dispose-of discs. All six aboard Bush are “working as expected,” but he doesn’t feel like his job is done. “I don’t really feel like I’m finishing just yet,” he says. “I feel like we’re making good progress here. It’s good to be able to look at a space and say we don’t have to do anything more here and can hand this over to the Navy with confidence that it will work to our standards – and to my standards as well. I don’t hand over broken equipment.” So when will he feel like he’s finished? “I would say six months after acceptance trials when none of my machines are broken. That’s when I’ll put my feet up.” – Jim Roberts

The absolute bottom end of the ship

Photo of Gary Carter

Gary Carter leads us down a series of vertical ladders to the absolute bottom end of the ship. He’s showing off the aft steering gears he and his Machiney Installation (X43) team installed two and a half years ago. He did the same job on USS Stennis and USS Reagan, a point he sums up by saying, “I’ve been down here many years.” The sea trials have gone well, and although he’s too modest to say it, it’s obvious he’s proud of the work he and his team have done. “It’s a pretty tough system to groom,” he says. “The tolerances are real tight. … Everything’s been running real good, and the accuracy is good.” – Jim Roberts

Cleaning up the waste

Photo of Kenny Lupton

Kenny Lupton is showing us the VCMSD (Vacuum Control Marine Sanitation Device). The system uses a vacuum instead of gravity to run the toilets and is the first time it is used on a Nimitz-class ship. Basically, the waste is vacummed into a holding tank in the stern of the ship, treated with UV lights and discharged as bacteria-free water. (Kenny jokes that he has the “crappiest” job in the shipyard.) Although he had been reluctant to be interviewed or have his picture taken, Kenny lights up when talking about the system, which was drawn up for use on USS George H.W. Bush by fellow shipbuilder Stan Bonk. “It’s good to work with the Navy and sell these systems, turn them over and show them how to work these systems,” he says. And he’s having a great time on sea trials. “It’s been an experience,” he says. “They’ve got so many different new systems, it’s been a learning experience. It’s been interesting. I’ve learned a lot, as well as I think a lot of the other guys. It’s been fun.”

Photo of Mark Haller

In the VCMSD, I also run into Mark Haller, the supplier I had met the day before. He is checking out Tri-Tec’s actuators first-hand and loving every minute of his first sea trials. “We came out for the commissioning,” he says. “When you know there’s $10 million of your equipment on a $6 billion ship and it’s sitting right in front of you and you hear the President talk, it was pretty emotional. … The fact that we support the Navy – all of us at the company are passionate about what we do. It’s pretty exciting because it serves a bigger purpose than ourselves and the company. We’re thrilled to be here, and we’re having a great time.” – Jim Roberts

Shooting Stars

CVN 77 Sea Trials

It’s 9 p.m. and Gaylon Montgomery, video producer, and I are headed for the highest, daily-manned point of the ship, the O9 level of the island. An hour before, we were at one of the lowest points in the ship, a shaft alley on the eighth deck. This jaunt will be one of many transitions made to cover the trials. According to my pedometer, we’ve covered about five miles today while documenting a dozen or more trials and ship activities. Now we’re headed out into a cold, clear night to view a sight most people aren’t able to enjoy very often.

The ship is far enough out to sea that the stars will have no competition from civilization’s light, and we expect the Milky Way to be a bright swath of diamonds on black velvet. We’re not disappointed. Lights at the front of the island paint the mast and yardarms above us with a glow like that from the embers of a dying fire. I had seen a similar view on USS Nimitz a number of years before and was struck by how the mast with that background of stars looked like a Star Wars movie prop. This time I would have the chance to capture it photographically.

The exposures are long as it’s nearly pitch black, the ship is moving so the stars are blurry, and the ship’s passage through the water shakes the ship as well; so nothing is as crisp as I’d hoped. But I think the results, if not the view alone, are good enough to have made the climb worthwhile. – Chris Oxley

 

SEA TRIALS

THE CHRISTENING

THE SHIP

THE SHIPBUILDERS
NAVY PARTNERS

MULTIMEDIA

PRESS ROOM

USS George H.W. Bush

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